It depends on which sensor is used, so what its maximum bar is at 10,000 mV
Spring Mold Options
Turn to ON only if you use Spring Molds.
Parameter
Value Range
Description
Enable
OFF
Set to ON only if you use a Spring Mold
Motor velocity
200 rpm
Mold Valve Open
1500 mV
Set clamping force range during injection, Friction Test Settings, Clamping Force Sensor, Clamping Force Sensor 2, Clamping Force Sensor 3, Clamping Force Sensor 4 = Set the value to 0
Close 2
Parameter
Value Range
Description
Factor Lock Reference Pressure
1 bar
Lock Pressure pre switch.
0 bar
Mold Open
Parameter
Value Range
Description
Acceleration Velocity Rate
1500 mm/s²
Acceleration Pressure Rate
3000 mm/s²
Deceleration Velocity Rate
3000 mm/s²
Slow pressure rate
500 mm/s²
End Deceleration SPD Rate
2000 – 3000 mm/s²
End of PRS velocity reduction rate
Not used = 32767
Stop rate reduction SPD
2000 mm/s²
Stop reducing PRS rates
Not used =32767
Delay time compensation
70 ms
VP output delay
100 ms
Next movement delay
400 ms
Important for PlaimmX Programs
Setting Mode Velocity
40 mm/s
Setting Mode Pressure
40 – 100 bar
*
Position-Tolerance
10.0 mm
Tolerance time
3000 ms
Maximum Velocity
700 mm/s
Motor velocity at maximum velocity
750 rpm
Maximum Pressure
200 bar
Pump pressure at maximum pressure
175 bar
Minimum Pressure (Mold Open)
25.0 bar
Maximum Velocity(Pump Only)
1440 mm/s
Deceleration Velocity Rate Valve
0.0 mm
End Deceleration SPD Rate Valve
0.0 mm
* The Setting Mode will be adjusted again through the Setting Mode Controller. If the bar count is too low, the mold will no longer move to or away from its position. This applies to each axis that is held in the Setting Mode Controller. For example DL650A5 –> Woojin Plaimm Austria
* The Setting Mode will be adjusted again through the Setting Mode Controller. If the bar count is too low, the mold will no longer move to or away from its position. This applies to each axis that is held in the Setting Mode Controller. For example DL650A5 –> Woojin Plaimm Austria
Suction Valve (Filling Valve)
SuctionValve Delay Time, Suction Valve Close Pressure, Suction Valve Close Time, Suction Valve Close Velocity, Suction Valve Close Position = 0
Deceleration (Velocity/Deceleration)
%
mm/s²
Deceleration #1 (Velocity/Deceleration)
10
400
Deceleration #2 (Velocity/Deceleration)
25
600
Deceleration #3 (Velocity/Deceleration)
50
900
Deceleration #4 (Velocity/Deceleration)
100
1100 – 2100
Setting Mode Controller
Movement
Velocity (actual value) mm/s
Velocity (set-Value) %
Pressure (actual value) mm/s
Pressure (set-Value) %
Mold Close
40
100
50
100
Mold Open
40
100
60
100
Ejector advance
60
100
60
100
Ejector retract
30
100
60
100
Carriage forward
10
100
50
100
Carriage backward
10
100
50
100
Injection
50
100
60
100
Decompression
10
100
35
100
Ejection General Settings
Parameter
Value Range
Description
Sensor Type
POT
Actuator Type
Hydraulic
Minimum Stroke
0.0 mm
Maximum Stroke
255.0 mm
Depends on the size of the machine
Maximum Use Stroke
250.0 mm
Depends on the size of the machine
Cylinder Area Forward
104.0 cm³
Depends on the size of the machine
Cylinder Area Backward
60.0 cm³
Depends on the size of the machine
Filter Time
40 ms
Pump number
2
Control Step
Maximum allowed ejector backward end position (Rotarv Table onlv)
0.0 mm
Ejector Retract
Parameter
Value Range
Description
Acceleration Velocity Rate
18000 mm/s²
Acceleration Pressure Rate
1500 mm/s²
Deceleration Velocity Rate
2000 mm/s²
End Deceleration SPD Rate
2000 mm/s²
Delay time compensation
140 ms
VP output delay
80 ms
Next movement delay
400 ms
Setting Mode Velocity
30.0 mm/s
Setting Mode Pressure
60 bar
Position-Tolerance
1.0 mm
Tolerance time
3000 ms
Jolt time
1 ms
Maximum Velocity
200.0 mm/s
Motor velocity at maximum Velocity
1750 rpm
Maximum Pressure
175 bar
Pump pressure at maximum press.
175 bar
Ejector Advance
Parameter
Value Range
Description
Acceleration Velocity Rate
1800 mm/s²
Acceleration Pressure Rate
1500 mm/s²
Deceleration Velocity Rate
2000 mm/s²
End Deceleration SPD Rate
1500 mm/s²
Delay time compensation
140 ms
VP output delay
50 ms
Next movement delay
400 ms
Setting Mode Velocity
60.0 mm/s
Setting Mode Pressure
60 bar
Position-Tolerance
1.0 mm
Tolerance time
3000 ms
Jolt time
1 ms
Maximum Velocity
200.0 mm/s
Motor velocity at maximum Velocity
1750 rpm
Maximum Pressure
175 bar
Pump pressure at maximum press.
175 bar
Inejction
Pressure Controler
Parameter
Value Range
Proportional Gain – Kp
30.000
Integralverst. – Ki
0.000
Derivative Ampl. – Kd
0.000
Hold On velocity
350.0 mm/s
Hold On Press Ramp
1000 mm/s²
Hold on joint time
300 ms
Velocity Controller
Parameter
Value Range
Injection Velocity Control
CLOSED LOOP
Proportional Gain – Kp
0.500
Integralverst. – Ki
20.000
Derivative Ampl. – Kd
0.000
Open loop part
0
Parameter
Value Range
Valve Type
Pump
Injection Maximum Voltage
10000 mV
Injection Minimum Voltage
0 mV
Holding Pressure Maximum Voltage
10000 mV
Holding Pressure Minimum Voltage
0 mV
Pump Selection: Each value is 0
Charge Valve Setting
Parameter
Value Range
Value Typ
PROPORTIONAL
Back-pressure Maximum Voltage
10000 mV
Back-pressure Minimum Voltage
0 mV
ACC SETTING = Each value is 0; Injection Hydraulic Type IH23. It’s the same on the third INJECTION Page
INJECTION Page
Parameter
Value Range
Description
Sensor Type
SSI
Actuator Type
Hydraulic
Minimum Stroke
0.0 mm
Maximum Stroke
495.0 mm
The maximum stroke depends on the size of the built-in cylinder.
Filter Time (Velocity Measurement)
Resolution of sensor
1.0 µm
Pump number
Servo Pump
Filter Time (Pressure)
1
Ratio
10000.0
Maximum Sensor pressure
250 kg/cm²
It depends on which sensor is used, so what its maximum bar is at 10,000 mV
Minimum voltage (Sensor)
0.0 mV
Maximum voltage (Sensor)
10000.0 mV
Linearization of injection speed
Linearization of injection speed is shown in the table starting with the maximum power of the pump in our case 2000 rpm = 100%. Then, in our case, we go from 200 rpm down to 10%.
Set 10%
200 rpm
Set 20%
400 rpm
Set 30%
600 rpm
Set 40%
800 rpm
Set 50%
1000 rpm
Set 60%
1200 rpm
Set 70%
1400 rpm
Set 80%
1600 rpm
Set 90%
1800 rpm
Set 100%
2000 rpm
Injection (3.)
Parameter
Value Range
Description
Acceleration Velocity Rate
2000 mm/s²
Acceleration Pressure Rate
1500 mm/s²
Deceleration Velocity Rate
2000 mm/s²
End Deceleration SPD Rate
500 mm/s²
Delay time compensation
5 ms
VP output delay
1 ms
Next movement delay
500 ms
Important for PlaimmX Programs
Setting Mode Velocity
50 mm/s
Setting Mode Pressure
60 bar
*
Position-Tolerance
5.0 mm
Holding Pressure Maximum Value
175 bar
Jolt Time
5.0 ms
Maximum Velocity
109 mm/s
Motor velocity at maximum velocity
2000 rpm
Maximum Pressure
175 bar
Pump pressure at maximum pressure
175 bar
Use Injection differential
OFF
Injection differential Velocity
509.3 mm/s
Decompression:
Parameter
Value Range
Description
Acceleration Velocity Rate
2000 mm/s²
Acceleration Pressure Rate
2000 mm/s²
Deceleration Velocity Rate
500 mm/s²
End Deceleration SPD Rate
50 mm/s²
Delay time compensation
5 ms
VP output delay
100 ms
Next movement delay
100 ms
Important for PlaimmX Programs
Setting Mode Velocity
10 mm/s
Setting Mode Pressure
35 bar
*
Position-Tolerance
10.0 mm
Jolt Time
10.0 ms
Maximum Velocity
70 mm/s
Motor velocity at maximum velocity
1700 rpm
Maximum Pressure
175 bar
Pump pressure at maximum pressure
175 bar
ROTATION CONTROLLER
Parameter
Value Range
Description
Proportional Gain – Kp
0.000
Integralverst. – Ki
0.000
Derivative Ampl. – Kd
0.000
Open loop part
0
Charge Main Pressure Setting
Charge Pressure = 150 bar
Charge
Parameter
Value Range
Description
Acceleration Velocity Rate
2000 mm/s²
Acceleration Pressure Rate
12000 mm/s²
End Deceleration SPD Rate
8000 mm/s²
Delay time compensation
2 ms
VP output delay
100 ms
Next movement delay
300 ms
Important for PlaimmX Programs
Setting Mode Velocity
50 mm/s
Setting Mode Pressure
100 bar
*
Position-Tolerance
0.1 mm
Tolerance time
3000 ms
Jolt Time
1 ms
Maximum Velocity
150 rpm
Motor velocity at maximum velocity
1895 rpm
Maximum Pressure
175 bar
Pump pressure at maximum pressure
175 bar
Number of Teeth
12
Maximum RPM in Parallel
160.0 rpm
Maximum motor velocity in parall.
0 rpm
Pump Selection Table
Every value in the table is = 0
Backpressure Controller
Parameter
Value Range
Description
Proportional Gain – Kp
5.000
Integralverst. – Ki
0.000
Derivative Ampl. – Kd
0.000
Maximum Velocity
0.00 mm/s
BACKPRESS JOLT TIME
10000 mm/s²
Backpressure Maximum
0 ms
Maximum Stroke
50 bar
Sensor Type
POT
Actuator Type
Hydraulic
Back Pressure In Manual
0 bar
Injection Pressure
bar
Current value display
CHARGE HYBRID SETTING
Parameter
Value Range
Description
Main Velocity Output
0 mV
Main Pressure Output
0 mV
IP Hybrid Axis
IP 1
LINEAR INITIALIZE
Parameter
Value Range
Description
Velocity Linearization
OFF
Pressure Linearization
OFF
Back-Pressure Linearization
OFF
Velocity 2 Linearization
OFF
Pressure 2 Linearization
OFF
Back Pressure Control
CLOSED LOOP
Proportional Gain – Kp
5.000
Integralverst. – Ki
0.000
Derivative Ampl. – Kd
0.000
Carriage
General
Parameter
Value Range
Description
Sensor Type
POT
Actuator Type
Hydraulic
Minimum Stroke
0.0 mm
Maximum Stroke
500 mm
Filter Time (Velocity Measurement)
40 ms
Pump number
Servo Pump
Idle Output Point
0
Ratio
10000.0
Maximum Sensor pressure
250 Bar
It depends on which sensor is used, so what its maximum bar is at 10,000 mV
Minimum voltage (Sensor)
0.0 mV
Maximum voltage (Sensor)
10000.0 mV
Additional Settings
Parameter
Value Range
Description
Use the Advance Keep Pressure
OFF
Advance Velocity Limit
200 mm/s
Retract Velocity Limit
280 mm/s
Maximum Contact pressure
100 bar
Offset Pressure
10 bar
Carriage Forward 2nd Velocity
25 %
Confirm Carriage touch Position
60 bar
Carriage Forward
Parameter
Value Range
Description
Acceleration Velocity Rate
1000 mm/s²
Acceleration Pressure Rate
5000 mm/s²
Deceleration Velocity Rate
1000 mm/s²
End Deceleration SPD Rate
500 mm/s²
Delay time compensation
25 ms
VP output delay
10 ms
Next movement delay
10 ms
Setting Mode Velocity
10 mm/s
Setting Mode Pressure
50 bar
*
Position-Tolerance
5.0 mm
Tolerance time
3000 ms
Touch Delay
100.0 ms
Maximum Velocity
200 mm/s
Motor velocity at maximum velocity
500 rpm
Maximum Pressure
175 bar
Pump pressure at maximum pressure
175 bar
Carriage Backward
Parameter
Value Range
Description
Acceleration Velocity Rate
1000 mm/s²
Acceleration Pressure Rate
32767 mm/s²
Deceleration Velocity Rate
1000 mm/s²
End Deceleration SPD Rate
300 mm/s²
Delay time compensation
100 ms
VP output delay
10 ms
Next movement delay
10 ms
Setting Mode Velocity
10 mm/s
Setting Mode Pressure
50 bar
*
Position-Tolerance
5.0 mm
Tolerance time
3000 ms
Touch Delay
280.0 ms
Maximum Velocity
200 mm/s
Motor velocity at maximum velocity
1100 rpm
Maximum Pressure
175 bar
Pump pressure at maximum pressure
175 bar
Pump
Servo Pump 1 (8LSP96R2013 )
Parameter
Value Range
Description
Kp
10.000
Check which pumps are installed. The values now apply to BuR pumps with 96 kW. The Kp value varies depending on the manufacturer, for example in the case of KEB.
Tn
0.100
Check which pumps are installed. The values now apply to BuR pumps with 96 kW. The Tn value varies depending on the manufacturer, for example in the case of KEB.
Pump
Servo Pumpe 2 (8LSP94R2013)
Parameter
Value Range
Description
Kp
10.000
Check which pumps are installed. The values now apply to BuR pumps with 96 kW. The Kp value varies depending on the manufacturer, for example in the case of KEB.
Tn
0.100
Check which pumps are installed. The values now apply to BuR pumps with 96 kW. The Tn value varies depending on the manufacturer, for example in the case of KEB.
Sevo Pump Parameter:
Servo Pump Control Mode/ Basic parameter for servo pump
Parameter
Value Range (Pump 1)
Value Range (Pump 2)
Control Mode
1
1
dnUp
1000.0
1000.0
nMax
3000.0
3000.0
Maximum Sensor Pressure
250
250
Voltage at maximum pressure
10000.0
10000.0
Voltage at no pressure
0.0
0.0
Revers
YES = Green
YES = Green
dnDown
1500.0
1500.0
Minimum Pressure
5.0 bar
Filter pAct
0.000
Filter pSetDown
0.000
Filter pSetUp
0.000
Pressure Sensor Wired **
OFF
OFF
Pressure Input **
Drive Input
** The pressure sensor Wired is set to either OFF or ON, and the pressure input again depends on which manufacturer is installed — whether the machine uses KEB or, as in our case, BuR
Parameter
Value Range (Pump 1)
Value Range (Pump 2)
TabPara[0].Kp
10.0
10.0
TabPara[0].Tn
0.50
0.50
TabPara[0].Tv
0.025
0.025
TabPara[0].T1
0.02
0.02
TabPara[0].nRev
-100.0
-100.0
TabPara[0].KpMPC
0.10
TabPara[0].TnMPC
0.00
TabPara[0].TvMPC
0.000
TabPara[0].T1MPC
0.00
Multi parameter of pressure
Parameter
Value Range (Pump 1)
Value Range (Pump 2)
TabPara[0].Kp
15.0
15.0
TabPara[0].Tn
0.50
0.50
TabPara[0].Tv
0.025
0.025
TabPara[0].T1
0.02
0.02
TabPara[0].nRev
-100.0
-100.0
Small Parameter of Pressure
Parameter
Value Range (Pump 1)
Value Range (Pump 2)
TabPara[0].Kp
15.0
15.0
TabPara[0].Tn
0.50
0.50
TabPara[0].Tv
0.025
0.025
TabPara[0].T1
0.02
0.02
TabPara[0].nRev
-500.0
-500.0
Clamp Parameter of Pressure
Parameter
Value Range (Pump 1)
Value Range (Pump 2)
TabPara[0].Kp
5.0
5.0
TabPara[0].Tn
0.20
0.20
TabPara[0].Tv
0.025
0.025
TabPara[0].T1
0.02
0.02
TabPara[0].nRev
-100.0
-100.0
Injection Parameter of Pressure
Parameter
Value Range (Pump 1)
Value Range (Pump 2)
TabPara[0].Kp
12.0
12.0
TabPara[0].Tn
0.18
0.18
TabPara[0].Tv
0.025
0.025
TabPara[0].T1
0.02
0.02
TabPara[0].nRev
-100.0
-100.0
Holdon Parameter of Pressure
Parameter
Value Range (Pump 1)
Value Range (Pump 2)
TabPara[0].Kp
10.0
10.0
TabPara[0].Tn
0.20
0.20
TabPara[0].Tv
0.025
0.025
TabPara[0].T1
0.02
0.02
TabPara[0].nRev
-100.0
-100.0
Ejector Parameter of Pressure
Parameter
Value Range (Pump 1)
Value Range (Pump 2)
TabPara[0].Kp
10.0
10.0
TabPara[0].Tn
0.20
0.20
TabPara[0].Tv
0.025
0.025
TabPara[0].T1
0.02
0.02
TabPara[0].nRev
-100.0
-100.0
Tonnage Parameter of Pressure
Parameter
Value Range (Pump 1)
Value Range (Pump 2)
TabPara[0].Kp
20.0
20.0
TabPara[0].Tn
0.15
0.15
TabPara[0].Tv
0.025
0.025
TabPara[0].T1
0.02
0.02
TabPara[0].nRev
-400.0
-400.0
Half Nut Parameter of Pressure
Parameter
Value Range (Pump 1)
Value Range (Pump 2)
TabPara[0].Kp
10.0
10.0
TabPara[0].Tn
0.20
0.20
TabPara[0].Tv
0.025
0.025
TabPara[0].T1
0.02
0.02
TabPara[0].nRev
-100.0
-100.0
Standstill parameter of pressure
Parameter
Value Range (Pump 1)
Value Range (Pump 2)
TabPara[0].Kp
5.0
5.0
TabPara[0].Tn
0.10
0.10
TabPara[0].Tv
0.001
0.001
TabPara[0].T1
0.02
0.02
TabPara[0].nRev
-100.0
-100.0
TabPara[0].KpMPC
1.00
TabPara[0].TnMPC
0.20
TabPara[0].TvMPC
0.000
TabPara[0].T1MPC
0.00
Maximum pressure
210 bar
Attention! The following values are the values for the DL650A5 with two KEB motors and drives. If the B&R data is needed, scroll back up.
The following values were obtained during tests with two different KEB motors on the DL650A5 located in Austria. Therefore, these are only approximate values intended to give a general idea of how the machine should be set up.
Pump
Servo Pump 1 (KEB 55KW)
Parameter
Value Range
Description
Kp
0.990
These are the values from past tests for the DLA5 machine with KEB. Check the motor size and which ones are installed
Tn
0.010
These are the values from past tests for the DLA5 machine with KEB. Check the motor size and which ones are installed
Servo Pumpe 2 (KEB 30KW)
Parameter
Value Range
Description
Kp
0.990
These are the values from past tests for the DLA5 machine with KEB. Check the motor size and which ones are installed
Tn
0.010
These are the values from past tests for the DLA5 machine with KEB. Check the motor size and which ones are installed
Sevo Pump Parameter
Servo Pump Control Mode/ Basic parameter for servo pump
